4. Version Number: Issue Date: Generator Location: Prepared B . SOP/---/--/PM -01 STANDARD OPERATING PROCEDURE Effective date DD.MM.YYY Review date Supersedes MAINTENANCE – TRANSFORMER Issue No. Western 3. 168 0 obj <>/Filter/FlateDecode/ID[<9CEEB9A0B0F4D34D98DBD512EFB2ABF4><323BB0436737FF4EBE088A18E3A0237F>]/Index[144 43]/Info 143 0 R/Length 99/Prev 145323/Root 145 0 R/Size 187/Type/XRef/W[1 2 1]>>stream The maintenance is limited to the cleaning corresponding to the normal maintenance of the machine and to the replacement of damaged parts. i01658146 ... procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. Before performing any procedure or operating technique, it is the user’s responsibility to ensure that it is safe to do so. Should replacement of the heating tubes become neces sary use the same type of heaters. There have been numerous causes of steam turbine failures worldwide. ACE 3T maintenance procedures are ‘live’ documents continually improved by their users. The benefits of preventative maintenance are far reaching but importantly, you can work it into your human resources schedule and budget, rather than waiting for disaster to strike outside of normal working hours. Maintenance programs shouldn’t be cut-and-paste. Hotel Engineering SOP - Diesel Generator Exhaust Fan Maintenance, SOP Exhaust Fan Maintenance, SOP Exhaust Fan Motor Maintenance. endstream endobj startxref A routine maintenance practice is that of general inspection. maintenance begins inside the machine. 3 Load test at 110% for one hour. installation, operation, and maintenance. Cleaning of a carburetor is a more complex procedure and should really be done by a mechanic. • Ensure that the generator is in “Auto” mode, for automatic startup. Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. WP 04-CO, Conduct of Operations! 7. According to an annual Blackout Tracker report, last year nearly 18 million people were affected by power outages across the US. The GE representative shall have access to a detailed maintenance procedure to be followed for each line of preventative maintenance. 2 Load test to 100% for up to 2-4 hours depending on size of generator. Wait for 10 minutes. ... actions and operation maintenance procedure. • Verify that the unit ran and has no alarms or warnings. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. National Renewable Energy Laboratory, Sandia National Laboratory, SunSpec Alliance, and the SunShot National Laboratory Multiyear Partnership (SuNLaMP) PV O&M Best Practices Working Group . Below is a brief overview of the schedules to be followed Customer support is required to ensure full and safe access is allowed. Good PPM practices must be instituted immediately to enable the facility to achieve an efficient endstream endobj 145 0 obj <. Operator and maintenance staff shall be clear about safety and preventive actions and operation maintenance procedure. 5.40.4.1 All critical vehicle & equipment are subject to preventive maintenance. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. Replacement part vendors will be identified, including vendors that can provide 24 hour service. Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Wash radiator if necessary. 25-J-072-W8, Backup Diesel Generator #2, 25P-E-504, Generator Control Schematic! Do this procedure once in a year STOP Document No. generators built after 2016 were supplied with a Steam-trol ... and / or maintenance procedures are not clearly understood, contact CEMLINE for clarification before proceeding. However, as a result of misuse or improper maintenance, dangerous conditions may present themselves. PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator SWL safe working load UNC unified coarse thread V volt WECC Western Electricity … • Ensure adequate fuel levels. Maintenance The maintenance section is a guide to engine care. The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. Maintenance Manual C27 and C32 Generator Sets DWB1-Up(Generator Set) SXC1-Up (Generator Set) SAFETY.CAT.COM. 4.2 TORQUE SETTING FOR JOINTS Experience shows in Generator vibration, hogging and sagging motions can have an effect on … The highest frequency Manufacturers recommendations should be followed and supersede recommendations in this list. (No more than 1 hour in every 12 hours). A generator that’s frequently light-loaded, for instance, should not be approached the same way as one that’s rarely called to duty at all. Benefits of a preventive maintenance program Power generation maintenance items Contingency Plans involving the use of Portable/ Rental power generation A classroom view of a Portable Generator 2 2/9/2012 Cummins Confidential . Safe Operating Procedure (Revised 3/14) POWER GENERATORS – STATIONARY EMERGENCY GENERATOR OPERATIONS AND MAINTENANCE LOG _____ The attached three logs (or equivalent) are to be used for tracking the operation and maintenance of emergency generators. h�bbd``b`��_@�~ ��H0Q@����)�`:b] ] ) �M bH� Responsibility for safety, however, rests with the personnel who use the set. Preventive Maintenance Checklist. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. 25P-E-503/504, Operation and Maintenance Manual for 3516 Industrial Engine REFERENCED DOCUMENTS! DOCUMENTATION 7.1 Keep the service report at Substation and Notice the BDV value and Due date in near Transformer 8. Maintaining a generator is a relatively similar process among the three major types of engines. procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. The illustrated, step-by-step instructions are grouped by fuel consumption, service hours and/or calendar time maintenance intervals. Steam Turbine Generator Maintenance Programs. Tyï¢W¨–ú‘òþT¯zù¯ƒ©n\óŶD‰ò]×Fåä™régL’õsé¬oéi¾!š>m` ØvVdaê3‡ñ¬8Xõ"Ëh[ùJP‰áQ'zgª]›êX¡fªŠ;±Ä±ÀeS6±mr?c[sÎ|ús˜ÖPӜªm.¸'¶õÅ *Ӑ<6×lþ!šL†ÓºH‘¯¯açÑ=vé´. 5. H30�i&�?�(�``2� U%` SA�@ the steam turbine, for having and using written operating/maintenance procedures, for utilizing a maintenance management system to schedule/track maintenance, and for conducting training for personnel on an ongoing basis. 2 Cleaning materials. To lay down the procedure for diesel generator set (DG). army tm 5-685 navy navfac mo-912 operation, maintenance and repair of auxiliary generators departments of the army and the navy august 1996 To ensure best performance and a longer lasting generator (which will save you money and hassle long term), it’s essential that proper periodic maintenance is executed. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. The generator sets can only be started under safety conditions. Chemtronics Ozone Generator is a durable piece of equipment, which with proper care will last for many years. 1. A short summary of this paper. Generator efficiency will determine a large portion of what maintenance is required in a given situation. differences. GE has identified the potential for cracked rotor teeth in large steam turbine generators that have been in service for more than 10 years, experienced a negative sequence event, or hav an operational history includig extensive start-stops. y: LEGAL DISCLAIMER: This Operations Manual for an Emergency Standby Generator is provided by Diesel Service & Supply to be a general guide, template and reference point … Common maintenance procedures included in our planned maintenance programs. Generator Load Bank Test Schedule Item Service Detail 1 Impact loading the generator to 50% to check the recovery time. Nevertheless it is of utmost importance to follow the designated service procedure and intervals. Fill with oil. Lubricating system; Shut down the engine and remove battery connections. Use fuel consumption or service hours to determine intervals. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. 2.0 SCOPE This SOP shall be applicable for diesel generator set in utility block. ve�Xd`����h`H��(|a ��#�e -���pc�g�$j����w`�A��l�/8 The “true cost of poor maintenance,” which is several times initial estimates must be thoroughly understood by all. Whenever possible precautionary measures have been made to reduce the possibility of a dangerous condition. PPE: 8.1 … At the same time they must achieve higher levels of plant effi- ciency in order to reduce power plant operating costs. Annotate date, hours and maintenance in Generator log, fill out maintenance checklist and report deficiencies to COR. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. Preventive Maintenance Checklist: Asset Type: GENERATOR Description: MO - GENERATOR, EMERGENCY (CATERPILLAR) (File # 1944) Code: GN43MO Frequency: Monthly Estimated Time (hours): 1.5 (T)ools, (S)afety Equipment, and (M)aterials Required 1 Mechanics/Electricians tool set. Emergency generator activity, including testing, preventive maintenance, and repair, will be documented using a generator maintenance log(s) and checklists. A. Page No. Generator Source always recomme… Process operators should be involved and perform daily maintenance checks. Processes will be established for a generator failure and for when replacement parts are needed. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. The fourth log will be placed on site where applicable. Check oil level by Dipsticks key. Creating Your Backup Generator Maintenance Checklist. These logs are important because they establish mechanism s to … Before each consecutive interval is performed, all maintenance from the previous intervals must be performed. This article covers general topics to be aware of. You will find an Inspection and Test Plan included as part of this sample maintenance procedure. Cokenergy LLC Preventative Maintenance and Operation Plan Page 1 Table of Contents Abbreviations 2 1.0 PMO Purpose/Overview 3 2.0 Plant Description 3 3.0 Plant Maintenance Philosophy 5 4.0 Heat Recovery Steam Generators (HRSGs) 6 5.0 Flue Gas Desulfurization System 16 6.0 Continuous Emissions Monitoring System 27 7.0 Emissions Minimization Efforts with IHCC 29 The time for each maintenance depends on the mo - tor’s/generator’s age and ambient conditions. 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